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Reliability Engineering Basics, Statistics, Accelerated Testing, Program Assessment and Improvement. Listen in on in depth discussions held during the live monthly Accendo Reliability webinar series. We explore topics ranging from reliability engineering basics, statistics, accelerated life testing, program assessment and improvement. Catch up or review past events below.
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Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance
Reliability.FM: Accendo Reliability, focused on improving your reliability program and career
Gain the experience of your peers to accelerate improvement of your program and career. Improve your product development process, reliability or warranty performance; or your plant uptime or asset performance. Learn about reliability and maintenance engineering practical approaches, skills, and techniques. Join the conversation today.
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Using Monte Carlo Simulation to Make Hard Reliability Analyses Easy podcast episode with speaker Chris Jackson Sometimes the equations we need to model reliability are just so complicated that we simply avoid them, or use other equations that are simpler but model the wrong thing (see some of my earlier webinars!). But it doesn't have to be this wa…
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Differing FMEA Approaches Abstract Carl and Fred discuss their overall approach to FMEA, what works and doesn’t work. Key Points Join Carl and Fred as they discuss how they approach FMEA to keep it lean, effective and workable. Topics include: Does a longer FMEA make for a better FMEA? If you have the right FMEA team and no one is concerned about a…
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Knotty Detection Abstract Carl and Fred discuss reader questions on FMEA detection, a subject which can be challenging and confusing. Detection is a key part of FMEA during product development as well as in operation. This podcast will discuss some of the “knottiest” challenges with understanding detection in FMEA. Key Points Join Carl and Fred as …
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Learning Weibull Analysis Abstract Chris and Fred discuss Weibull Analysis and how it can help you can first take your ‘tentative’ steps to learn more about it. Key Points Join Chris and Fred as they discuss Weibull analysis. This is perhaps one of the most talked about forms of analysis reliability engineers talk about. And so for some people who …
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Learning From Those Closest Abstract Kirk and Fred discuss the fact that many times those on the assembly and production lines are the ones that have the most information for assembly issues and causes of failures, yet the information they have is not heard by the engineers and management that could improve it. Key Points Join Kirk and Fred as they…
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Getting Failure Feedback Abstract Kirk and Fred discuss the many required tests before market release and post market ongoing reliability testing and why testing is so necessary. Key Points Join Kirk and Fred as they discuss the reasons we have to do so many tests to get the feedback on failures sometimes long after the tests have no failures for l…
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Fundamentals of Control Charts podcast episode with speaker Fred Schenkelberg On one of my first vendor visits, they proudly showed us the control charts behind glass near the conference room. They were nicely printed, all in perfect control, and rather odd. A control chart belongs on the production line, where the operators make the measurements. …
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Data Analysis Assumptions Abstract Greg and Fred discuss the importance and context of assumptions in data analysis. Key Points Join Greg and Fred as they discuss assumptions making decisions using non parametric data. Topics include: What is non parametric data? Why, when, and how to use non parametric data? How to make good decisions using non pa…
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AI Challenges and Opportunities Abstract Greg and Fred discuss AI – both the challenges and opportunities for quality and reliability professionals. Key Points Join Greg and Fred as they discuss how AI may have the same impact as the discovery of electricity or the steam engine. Both created economic disruption and personal change. So, hang on. Be …
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AI Product Development and Deployment podcast episode with speaker Greg Hutchins AI is or will be integrated into every product and service. The world of AI product development is really confusing. What is required? What are good practices? What's next? Greg will discuss the critical architecture and design practices that need to be considered in A…
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Robustness Abstract Philip and Fred discuss the idea of a robust design for a product or system. Key Points Join Philip and Fred as they discuss Topics include: To improve the ability of a product to withstand unexpected stresses, improve the robustness. Design techniques to improve robustness. Various methods to improve reliability like stress-str…
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Vintage Experience Abstract Philip and Fred discuss the value of the experience our co-workers may be able to share. Key Points Join Philip and Fred as they discuss Topics include: Accumulated experience over time Tips on helping others share their expertise in a valuable way Tip on effectively sharing your own experiences. Enjoy an episode of Spea…
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The MTBF and Modeling System Reliability podcast episode with speaker Chris Jackson The Mean Time Between Failure (MTBF) appears in lots of textbooks and standards, so it must be really important right? Well, not really. The MTBF is the most overused and misunderstood term in reliability engineering, including system reliability modeling, where we …
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Shorter Lifespan of Newer Appliances Abstract Carl and Fred discuss an article from the Wall Street Journal describing how newer appliances tend to have more complexity and shorter lifespans, and what can be done to reverse the trend. Key Points Join Carl and Fred as they discuss the factors that influence reliability in large, complex appliances, …
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Value of Design FMEA Abstract Carl and Fred discuss an interesting question from a listener about modeling the money value of Design FMEAs. Key Points Join Carl and Fred as they discuss whether it is possible to predict the cost savings due to design changes driven by Design FMEA. Topics include: The challenge of predicting warranty costs from FMEA…
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Forecasting Returns Abstract Chris and Fred discuss how you go about forecasting returns … and understanding things like warranty reliability for products that are ‘shipped all over the place? … at different times? Sound familiar? Key Points Join Chris and Fred as they respond to a question from one of our listeners where he was struggling to under…
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Atlanta Airport Outage Abstract Chris and Fred discuss what happened during the ‘2017 Atlanta Airport Blackout’ where power was lost for 11 hours, hundreds of flights had to be diverted, passengers needed to be housed in hotels, and lots of other costly things. Surely this was due to some sort of unforeseeable event bordering on the ‘supernatural?’…
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Fundamentals of Safety Margins podcast episode with speaker Fred Schenkelberg One way to create a robust product or system is to consider all the stresses and design to withstand those stresses. We often do not know all the stresses, magnitudes, and ranges of variation. We know that many materials degrade with time, yet we do not know precisely how…
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Customer Support Abstract Dianna and Fred discuss the challenges as a customer when calling for customer support. Key Points Join Dianna and Fred as they discuss customer support. Topics include: why current contact methods make it seem that customers are not a priority. the missing link: the problem the customer is facing. how changing the managem…
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Getting Questions Answered Abstract Dianna and Fred discuss the challenges in asking others reliability questions and getting questions answered. Key Points Join Dianna and Fred as they discuss getting questions answered about reliability. Topics include: places to ask questions being able to say “failure” ways to look at asking questions to help y…
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How to Get Unstuck: Do Good. Be Happy. podcast episode with speaker Greg Hutchins In this presentation, Greg Hutchins will explain how to Get Unstuck: Do Good. Be Happy based on the Working It book (4.9/5.0 stars on Amazon). Today's Linkedin review: A wonderful book by a great author. A must recommend for those who are looking to enhance their skil…
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Moose Lodge Syndrome Abstract Greg and Fred discuss how institutions can and should adapt, but often don’t. The result is that even most Fortune 500 companies have a 10 year half life. Key Points Join Greg and Fred as they discuss the inability of organizations to change and pivot. ‘Moose Lodge Syndrome’ is a metaphor for organizational resistance …
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Check Your (Decision Making) Bias Abstract Greg and Fred discuss how bias is a part of all of us. Our challenge is that bias impacts our decision making from simple rules of thumb to complex decisions. Key Points Join Greg and Fred as they discuss heuristic and complex decision making. Topics include: What are decision making or problem solving bia…
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Reliability of a K out of N' System podcast episode with speaker Chris Jackson We often use the term system reliability modelling' to describe any scenario where we need to somehow convert what we know about component reliability into system reliability in order to make a decision. Some of us might have heard of series systems' that have no redunda…
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Failure and Hazard Rate Abstract Chris and Fred discuss the similarities and differences between two terms that many people think mean the same thing. Key Points Join Chris and Fred as they discuss the idea that a failure rate and hazard rate are the same, or are they? Topics include: What is the ‘hazard rate’? The rate at which functional products…
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Field and Operational Time Abstract Chris and Fred discuss a listener’s question about dealing with different ‘duration’ metrics for their field data … so how do we find things like ‘operating time’ and other age-related metrics that aren’t calendar time that simply aren’t there? Key Points Join Chris and Fred as they discuss how to work with a pro…
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Risk vs Reliability Abstract Carl and Fred discuss whether the reliability community should focus on the body of knowledge associated with risk or reliability. Key Points Join Carl and Fred as they discuss risk versus reliability, and how they interact in bringing about safe and economical products. Topics include: Risk as uncertainty Is everything…
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When I Know it’s Not Right Abstract Carl and Fred discuss a question brought up at recent conference: what do you do when you are supposed to do something that you know is not the right thing to do? The context was reliability engineering and management. Key Points Join Carl and Fred as they discuss how to react when your customer or your managemen…
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Fundamentals of Lessons Learned podcast episode with speaker Fred Schenkelberg Within an organization or a team, we collectively know a lot. We, again collectively, have a wealth of information. And, if you follow my Mom's advice, we learn something new every day. We also forget a lot every day. When we forget something that we learned by making a …
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When to Consider Reliability Abstract Kirk and Fred discuss at what point in the product development process should we consider applying reliability engineering to the concept and actual prototypes. Key Points Join Kirk and Fred as they discuss the reliability process and reliability tools and methods and when to apply them. Topics include: Reliabi…
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Predicting the Unknowns Abstract Kirk and Fred discuss the world of reliability predictions and the issue of predictions when many, if not most of the causes of unreliability, are surprises. Key Points Join Kirk and Fred as they discuss use of good design rules and building in some margins of safety, but yet when the systems fail it’s usually a sur…
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Risk 101: Future of Quality podcast episode with speaker Greg Hutchins We've evangelized for more than 20 years that the future of quality and its related disciplines, including reliability, will be risk-focused. Why? We're living in a time of uncertainty and risk. Understanding and managing risk is important for quality and reliability professiona…
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Be Helpful Abstract Chris and Fred discuss the importance of being helpful when it comes to reliability engineering. After all, it is much easier to have people want to come to you as opposed to forcing them to do something they don’t want to. To be influential is to be helpful. Key Points Join Chris and Fred as they discuss how important it is to …
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Interpreting formulae and not just generating numbers … Abstract Chris and Fred discuss how formulae (or formulas!) can be very important … but it is way more important to understand what formulae represent, and how they work. Listen to this podcast if you want to learn more! Key Points Join Chris and Fred as they discuss how important it is to und…
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Change Management Success Abstract Greg and Fred discuss organizational change management and behavior change. Greg’s change management is sell the sizzle. Fred’s is give them the steak. Discover why? Key Points Join Greg and Fred as they share change management stories including tips and tools for success. Topics include: What is change management…
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Contingency and Risk Planning Abstract Greg and Fred discuss various situations where contingency and risk planning may be required. Key Points Join Greg and Fred as they discuss contingency and risk ‘what if’ planning. Topics include: When should a contingency and risk plan be developed. How to develop a contingency plan. What are the critical ele…
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What is WeiBayes Analysis? podcast episode with speaker Chris Jackson Some of us might have heard of the Weibull distribution. Some of us might have heard about Weibull analysis. Weibull analysis uses the Weibull distribution to help us visualize failure data in a really useful way. We can see' if our product is wearing out. We can see if our produ…
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FTA vs RBD Abstract Chris and Fred discuss the differences, pros and cons of FTA (fault tree analysis) and RBD (reliability block diagrams). Need to learn more about how to model system reliability? Do you struggle to spell FTA or RBDs? Listen to this podcast! Key Points Join Chris and Fred as they discuss the differences between these things we ca…
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K out of N Systems Abstract Chris and Fred discuss about this thing called a ‘k out of n’ system … and how most people don’t really know about how they contribute to system reliability. Do you know what the reliability curve of a ‘k out of n’ system looks like when compared to series or parallel systems? Don’t know what these systems are? Listen to…
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FMEA Detection – Useful? Abstract Carl and Fred discuss a reader question about assessing risk related to detection, as part of FMEA procedure, specifically its usefulness and application. Key Points Join Carl and Fred as they discuss FMEA detection in FMEA. Topics include: What is FMEA detection? How is FMEA detection assessed in FMEA? What is the…
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Reliability Goals and Requirements Abstract Carl and Fred discuss the importance of well-written reliability requirements and whether they should be goals or actual requirements. Key Points Join Carl and Fred as they discuss reliability goals and requirements. Topics include: Project goals or metrics are not sufficient What to do if reliability is …
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Dealing with Small Sample Sizes podcast episode with speaker Fred Schenkelberg It's rare to have sufficient samples for all the desired reliability work. It's common to have very few samples. So, how does one manage to learn what is necessary to learn from the few samples? How can you maximize the value of reliability work in the scant sample situa…
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Redundancy Risk Balance Abstract Greg and Fred discuss what is redundancy and why it’s a critical business tool. Key Points Join Greg and Fred as they discuss process and product redundancy in a world that wants to reduce friction and be lean. Topics include: What is redundancy? Why redundancy is important in a lean world? When and how should redun…
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Risk and Reliability Lenses Abstract Greg and Fred discuss risk and reliability lenses for solving today’s dynamic problems. Key Points Join Greg and Fred as they discuss the intersection of risk and reliability lenses under uncertainty. Fred says: “Reliability is the critical lens to understanding and addressing today’s engineering problems”. Greg…
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Risk-Based Auditing: Everything You Need to Know to Get Started podcast episode with speaker Greg Hutchins Risk-based auditing (RBA) is all about risk management. Risk-based auditing is simply risk transfer from the auditee to the auditor. In today's uncertain world, the lens for most, if not all, problem-solving and decision-making is risk. Risk-b…
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Reliability from WWII Abstract Chris and Fred discuss some of the things we have learned in the world of reliability directly due to World War II. Not many people know that around one third of today’s medical vaccines were developed out of necessity from World War II … and something similar happened when it came to making things reliable. Key Point…
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Just Assuming Abstract Chris and Fred discuss what it means to ‘assume’ something. We assume things all the time in our daily lives. We would never get anything done if we didn’t rely on quick ‘guesses’ about the world around us. But then there are those ‘assumptions’ that get us in trouble. So what’s the difference? Key Points Join Chris and Fred …
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Regulation Reducing Safety Abstract Greg and Fred discuss conformity assessment and what should and can you do to comply with a regulatory requirement. Key Points Join Greg and Fred as they discuss safety regulations and compliance to standards. Topics include: What is conformity assessment? Why is conformity assessment important? How can you demon…
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Improving Information Abstract Greg and Fred discuss how to improve your ability to get the right information to solve the right problems. Key Points Join Fred and Greg as they discuss how to focus on the right information if you’re doing an analysis, surveillance, or audit. Topics include: Do you ask the right questions to solve the right problem?…
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When to do Monte Carlo Simulation (… and what is it)? Abstract Chris and Fred discuss when you should do this thing called Monte Carlo simulation? … in fact … what is it? Key Points Join Chris and Fred as they discuss when and how Monte Carlo simulation can help you with reliability modeling and analysis. What is it anyway? Topics include: What is …
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