If you work with controls in power generation as an Operator, Engineer, Maintenance Person, or Plant Manager, this podcast is for you. Our focus is on answering real questions and solving real problems with real controls experts. We cover topics such as unit startup issues, alarm rationalization, loop tuning, instrumentation calibration, various system overviews, component breakdowns, and much more. ** Voted one of the Top 20 Instrumentation Podcasts of 2021 ** If you have questions or ideas ...
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In this episode we talk about what cybersecurity means within the power generation industry with Arthi Vasudevan - Cybersecurity product manager with GE Vernova. We review basics concepts, current challenges and how to manage cybersecurity for controls systems. OT Cybersecurity Solutions for Energy | GE Vernova…
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Controls lifecycle challenges... and solutions
17:40
17:40
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17:40
In this episode I discuss the challenges of managing control systems over time – the type of issues, why it matters, and what you can do about it – with my guest, Thaha Nazeemudeen with GE Vernova. Topics include examples of problems related to cost management, availability qualified personnel and, of course, obsolescence and cybersecurity. Control…
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Advanced Turbine Controls Part 4 - System Reliability
38:11
38:11
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38:11
This episode is the conclusion of a 4-part series on Advanced Turbine Controls. In this episode I talk about System Reliability with my guest Bob Bellis. Other topics covered in this series are Startup Agility, Combustion Versatility, and Load Flexibility.
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Advanced Turbine Controls Part 3 – Load Flexibility
51:27
51:27
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51:27
This episode is part 3 of a 4-part series on Advanced Turbine Controls. In this episode I talk about Load Flexibility with my guest Bob Bellis. Other topics covered in this series are Startup Agility, Combustion Versatility, and System Reliability.
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Advanced Turbine Controls Part 2 – Combustion Versatility
43:23
43:23
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43:23
This episode is part 2 of a 4-part series on Advanced Turbine Controls. In this episode I talk about Combustion Versatility with my guest Bob Bellis. Other topics covered in this series are Startup Agility, Load Flexibility, and System Reliability.
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Advanced Turbine Controls Part 1 – Startup Agility
47:12
47:12
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47:12
This episode is part 1 of a 4-part series on Advanced Turbine Controls. In this episode I talk about Startup Agility with my guest Bob Bellis. Topics covered include changing role of turbine startup, benefits of fast start and startup assurance, relationship to ancillary services, and considerations for simple cycle vs combined cycle plants.…
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In Consideration of Controls Service Offerings
43:13
43:13
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43:13
In this episode I discuss different Control Service Offerings with my guest Robert Lewis. Topics covered include Phone and Remote Support, Site Visits, Preventive Maintenance, Patching, and more.
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Lessons Learned from Controls Project Management
46:10
46:10
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46:10
In this episode I discuss controls project management and ways you can help your project run more smoothly with my guest Brett Maclaren. Topics include Brett's experience as a nuclear submarine officer, responsibilities of a controls project manager, as well as common challenges and advice for controls projects.…
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Cogeneration – Maximizing Profits While Reducing Emissions
46:33
46:33
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46:33
In this episode I discuss ways to maximize profits while reducing emissions in cogeneration operations with my guests, Ben Janvier and Mike Schoof.
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Parts Management Strategies to Mitigate Operational Risks
29:00
29:00
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29:00
In this episode I discuss how parts management can reduce your operational risks with my guest, Brad Shochat. Topics covered include cost vs risk tradeoffs, on site spares and alternatives, non-new electronics options, cybersecurity for parts, and more.
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Generator Control & Protection: What’s the Difference?
43:15
43:15
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43:15
In this episode I discuss Generator Control and Protection – what’s the difference, how a generator works at a high level, the different methods of protecting equipment and personnel, and what operators need to be watching out for with my guest, Chris Eckert.
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Surge Phenomena on Centrifugal Compressors
29:16
29:16
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29:16
In this episode I discuss surge phenomena on centrifugal compressors with my guest, Sangram Ghanto. Sangram explains what surge phenomena is, its potential impacts, how it happens, how to protect against it, and what to look for when choosing your compressor control system.
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Overspeed Protection - What's the Big Deal?
26:35
26:35
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26:35
In this episode I discuss overspeed protection – what it is, why you should care, and what you can do about it – with my guest, Steve Foss. Topics include examples of problems related to overspeed and their impacts, recommendations for implementing overspeed protection, and other important factors.
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Nuclear Energy Part 4 – Fusion is Fun!
1:01:18
1:01:18
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1:01:18
This is the final episode of a 4-part series on nuclear energy with my guest Paul Rix. In this episode we discuss Fusion – its history, challenges, and current status. We even get to hear what it sounds like. We end with a summary of the key points from the overall series. You won’t want to miss this exciting conclusion!…
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Nuclear Energy Part 3 – Future of Fission Continued
59:45
59:45
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59:45
This is the third episode of a 4-part series on nuclear energy with my guest Paul Rix. In this episode we continued with our discussion on fission technologies of the future including fast neutron reactors, high temperature gas, TRISO fuel, and Thorium. The intent of this series is to give listeners a sufficient understanding of the political, econ…
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Nuclear Energy Part 2 – Accidents and the Future of Fission
1:00:11
1:00:11
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1:00:11
The second episode of a 4-part series on nuclear energy with my guest Paul Rix. In this episode we continued to discuss some of the challenges facing nuclear – namely the major accidents that have occurred, potential for misuse, and public perception. Then we moved into some of the ongoing and future advancements expected in Fission technology, inc…
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Nuclear Energy Part 1 – Atomic Structure and History
48:03
48:03
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48:03
The first of a 4-part series on nuclear energy with my guest Paul Rix. In this episode we cover the nitty gritty of atomic structure and stability, the history of nuclear power, how fission technology works and we start on some of its challenges. The intent of this series is to give listeners a sufficient understanding of the political, economic, t…
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Have you ever wondered if you should be using a Distributed Control System (DCS) or a Programmable Logic Controller (PLC) for your application? Well, look no further because my guest for this episode, Nate Martin, will answer this question and more! Topics include differences between DCS and PLCs, as well as pros and cons of each with applications …
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Industrial Cybersecurity Part 3: Tools for Implementing your Cybersecurity Plan
40:42
40:42
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40:42
In part 1 of this series, we discussed emerging threats and attack vectors facing the industrial automation space. In part 2 we covered Operational Technology (or OT) and how to move from a reactive approach to cybersecurity to a proactive approach. In Part 3 we’ll cover specific tools that can be used to address challenges and implement a cybersec…
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Drones and Robots in Industrial Process Automation
46:42
46:42
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46:42
In this episode we talk about a very exciting topic – drones and robots – with my guest Tim Shea from ARC. Topics covered include roles and applications in Industrial Process, market and competitive landscape, and special considerations such as regulations, piloting, battery life, and more.
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In this episode I discuss the pressing topic of Energy Transition with my guest, Alex Cruz. Alex gives his take on what it means and how it will impact control system users. Topics include carbon capture and storage, hydrogen, emissions management, clean integrated power, policy and external funding consideration, and more.…
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Industrial Cybersecurity Part 2: A Proactive Approach to Operational Technology (OT)
23:12
23:12
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23:12
In part 1 of this series, we discussed emerging threats and attack vectors facing the industrial automation space. In part 2 we cover Operational Technology (or OT) and how to move from a reactive approach to cybersecurity to a proactive approach with my guest, Matt Leipnik. You won’t want to miss Matt’s practical suggestions for getting started!…
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DCS Ownership and Lifecycle Considerations – Part 2
57:20
57:20
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57:20
In this episode I continue my discussion on the different phases of a typical DCS lifecycle with my guest Paul Rix. Phases covered include: Vendor Selection, Spec Creation, Tendering, Negotiation, Contract Management, Engineering & Commissioning, Lifecycle Support, Expansion & Enhancements. Don’t miss the end where Paul gives his recommended best p…
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DCS Ownership and Lifecycle Considerations – Part 1
59:13
59:13
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59:13
In this episode I discuss the different phases of a typical DCS lifecycle and the resulting ownership considerations with my guest Paul Rix. We cover each of the phases at a high level - Vendor Selection, Spec Creation, Tendering, Negotiation, Contract Management, Engineering & Commissioning, Lifecycle Support, Expansion & Enhancements - with deep …
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In this episode I discuss several different aspects of performance management with my guest Tim Wallace. Topics covered include an explanation of performance management and why it matters for Industrial Control, the difference between performance monitoring and performance optimization, real world examples to showcase the value of each, and more!…
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Why Should You Participate in Your Controls Upgrade?
41:13
41:13
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41:13
In this episode I discuss the importance of end user participation in controls upgrades with my guest Carly Blaes. We cover different points throughout the upgrade including - Kick Off Meeting, Drawing Review, Screen Review, FAT, Training, Outage Planning, and Installation - and how end users can participate in each step. We also discuss some of th…
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Industrial Cybersecurity Part 1: Emerging Threats for Industrial Automation
32:38
32:38
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32:38
In this episode I discuss current emerging threats and attack vectors facing the industrial automation space with my guest, Ed Turkaly. Topics include defining what threat landscape is, insider threats, social engineering, data leakage, ransomware, nation state attacks, and more.
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Electrical Grounding for your Industrial Control System
18:30
18:30
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18:30
In this episode I discuss different types, schemes, safety considerations, troubleshooting techniques, and more around electrical grounding of your industrial control system with my guest Mariah Hake.
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Part 2 - Fourth Industrial Revolution with Dr. Rajeeva Kumar
28:09
28:09
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28:09
In this episode I discuss the Fourth Industrial Revolution (4IR), with my guest Dr. Rajeeva Kumar. In part 2 of this two-part series, we continue our discussion on 4IR with more on edge computing, recommendations on how to get started with 4IR, and several other factors to consider including cybersecurity. Don’t forget to check out Part 1 if you mi…
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Part 1 - Fourth Industrial Revolution with Dr. Rajeeva Kumar
28:04
28:04
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28:04
In this episode I discuss the Fourth Industrial Revolution (4IR), with my guest Dr. Rajeeva Kumar. In part 1 of this two-part series, we cover what 4IR is, how it compares to the previous industrial revolutions, and why it matters to users of Industrial Control Systems. We discuss the different elements of 4IR such as low cost sensors, computing po…
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Open Process Automation with OPAF and CPLANE.ai
31:10
31:10
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31:10
In this episode I discuss open process automation and how it is transforming industrial control, with my guest Brandon Williams, co-founder of CPLANE.ai and a member of the Open Process Automation™ Forum (OPAF).
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Data Analytics and Other Tech Trends with ARC
37:56
37:56
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37:56
In this episode I discuss how data analytics and other recent technology trends are impacting industrial control applications, with my guest Craig Resnick, Vice President of the ARC Advisory Group.
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Instrumentation Concerns and Recommendations
20:10
20:10
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20:10
In this episode I discuss instrumentation concerns and recommendations, with my guest Djair Zanini. We cover common issues that Djair sees in his role as a Senior Mechanical Engineer responsible for mechanical solutions and instrumentation retrofits at Nexus Controls.
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Preventative Maintenance and Outage Planning
32:34
32:34
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32:34
In this episode I discuss preventative maintenance and outage planning techniques that can reduce unplanned downtime and add up to big savings for your operation in the long run, with my guest Deepak Kashyap. We cover common issues that Deepak sees in his role as a Technical Support Manager and ways that these can be prevented.…
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Instructor Perspective: Unit Startup Issues
30:39
30:39
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30:39
In this episode I discuss how to troubleshoot unit startup issues with my guest, Juan Roman. Juan is an Industrial Control instructor and unit startup issues are one of the most frequent topics that he is asked about in his classes. He shares his thoughts on how to analyze the common potential causes.…
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Part 3: Gas Turbine Operation – Troubleshooting Support Systems, Compressors, and More
26:24
26:24
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26:24
This is Part 3 of a discussion on Gas Turbine Operation with my guest, Robert Hawkins. In Part 1 we covered concepts related to the basic operation of Gas Turbines, which are important to understand for effective troubleshooting when issues arise. In Part 2 we covered issues that can occur with startup, shutdown, and combustion. In Part 3 we cover …
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Part 2: Gas Turbine Operation - Troubleshooting Startup, Shutdown, and Combustion
25:05
25:05
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25:05
This is Part 2 of a discussion on Gas Turbine Operation with my guest, Robert Hawkins. In Part 1 we covered concepts related to the basic operation of Gas Turbines, which are important to understand for effective troubleshooting when issues arise. In Part 2 we cover issues that can occur with startup, shutdown, and combustion. In Part 3 we will cov…
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Part 1: Gas Turbine Operation - Basic Operational Concepts
26:15
26:15
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26:15
This episode is Part 1 of a discussion on Gas Turbine Operation with my guest, Robert Hawkins. In Part 1 we cover concepts related to the basic operation of Gas Turbines, which are important to understand for effective troubleshooting when issues arise. In Parts 2 and 3 we will cover common Operational Issues and how to troubleshoot these in more d…
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Welcome to the trailer for Interactive Control, the place to get all your burning Industrial Control questions answered. If you work with controls as an Operator, Engineer, Maintenance Person, or even a Plant Manager, this podcast is for you. Our focus is on answering real questions and solving real problems with real controls experts. Each episode…
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