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Resilience, the ability to carry on in the face of adversity, is a hot topic among those who manage industrial systems. Automatic server failover is an important building block for making automation systems resilient. Not long ago, this was a luxury only large systems could afford. With increased accountability and advances in technology, industria…
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The classic economic definition of the total cost of ownership (TCO) is the purchase price of an asset plus its operating costs over the asset’s lifespan. While this may be relatively easy to calculate for hard goods like a piece of machinery, the cost factors for soft goods, such as SCADA software, are more complicated to ascertain due to their wi…
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Lithium-ion (Li-ion) batteries are becoming more prevalent as electrification takes hold of energy and transportation sectors. The manufacturing of these batteries requires a production and distribution process model that can keep up with the growing demand. Control spoke with Kenny Marks, Lithium and Battery Business Development Manager at Emerson…
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You're probably aware of the important role that supervisory control and data acquisition (SCADA) software plays in managing automation systems used by water or power utilities, national broadcasters or scientists. You’re also likely aware of the role custom coding plays when configuring these applications for users. However, you may be less aware …
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Automation is becoming increasingly open and vendor-agnostic. Likewise, field devices that must be digitalized and interoperable for reporting, maintenance, analytics and decision-making are becoming more remote and automated. Recently, Schneider Electric’s Marcel Rameil, global offer manager for Control Software for Foxboro DCS, and Thad Frost, bu…
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Tom Reiter has more than 35 years of application and engineering expertise in the electronics and automation industry. He has been with Schneider Electric and Pro-face for more than 10 years as a sales and product application engineer focusing on digital factory and HMI solutions. His knowledge of programming, device connectivity, and customer solu…
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Liquefied petroleum gas (LPG) is a hydrocarbon gas consisting primarily of propane, butane, or a mixture of both. Because it produces lower greenhouse gas emissions than traditional solid fuels, there's increasing demand for LPG across the world. In fact, some governments have implemented policies and initiatives to promote the use of LPG to reduce…
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Upgrading the operations of a plant most likely involves automation. Software-centric open automation streamlines operations while increasing collaboration and productivity in industrial environments. So, what’s the true value of open automation to industry? To get the answer, Control’s editor-in-chief, Len Vermillion, talked to Domenico Napoli, fu…
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Coriolis meters have many benefits and advantages for process industry applications. Coriolis technology continues to gain popularity with operators because it offers a more direct approach to flow measurement than traditional flowmeters. Control’s editor-in-chief, Len Vermillion, asked Thomas Sautier, director of sensor product management at Emers…
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In recent years, rising inflation has led to increased pressure to control the cost of industrial projects. This is true of municipal utilities trying to responsibly use taxpayer dollars as well as manufacturers struggling to remain competitive. SCADA software manufacturers have always experienced this pressure. Chris Little of Trihedral Engineerin…
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Emerson recently launched the Micro Motion 4700 Coriolis Config I/O transmitter. To explore its capabilities, Control editor-in-chief Len Vermillion spoke with Brett Sibel, product manager at Emerson. Sibel worked as a product engineer and product manager in various industries such as electronics, biomedical design and automation solutions, so he u…
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Carbon-capture utilization and storage (CCUS) is one the most discussed techniques for curbing carbon emissions in the Earth’s atmosphere. Many oil and gas operators have looked at investing in carbon-capture solutions, particularly recently as calls for viable solutions to climate change grow louder. In a recent episode of the Control Amplified po…
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Generative AI is a topic on the minds of a lot of people these days. The emergence of automation intelligence, especially over the last two years, has disrupted the way industry thinks about future operations. Although scary to many people, generative AI ushers in new and exciting possibilities for manufacturers and process industries. It has the p…
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While innovation happens frequently in process automation, safety is sometimes “out of scope.” There are many reasons, but one primary reason is it can be a scary proposition for many operators to trust artificial intelligence (AI) and machine learning (ML) to do jobs that humans historically handle. And, with barriers such as cybersecurity concern…
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Combining optimization and sustainability is no easy task because it requires reconciling some historical differences between these two goals. To help customers resolve these issues, Endress+Hauser relies on its expertise in energy efficiency in utilities and plant optimization with instrumentation. Mark Thomas, industry marketing group manager at …
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Traditionally, process plants were deployed with point-to-point wiring, custom, multi-pair homerun cables and large complex marshalling cabinets with hundreds or sometimes thousands of termination points. Deploying remote I/O in large-scale plants can deliver major positive impacts thanks to easier installation, simpler serviceability and reduced c…
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Connecting operational technology (OT) with information technology (IT) in process applications offers many distinct advantages for processing plants. While technology has made the task easier, there are still challenges to consider. That’s why following several best practices can save plant operators a lot of headaches down the road.…
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One of the most important considerations for new and updated monitoring and control applications is scalability. The question is: once a significant investment is made, how do end users get the most return on their investment? Or more simply put, how long will the system last? Chris Little, media relations, VTScada by Trihedral, talked with Control…
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Advantech is in the midst of a big year. Specifically, the developer of intelligent systems and embedded platforms for the Industrial Internet of Things (IIoT) is celebrating its 40th anniversary this year. To mark the occasion, the company recently announced a succession plan for the future and a held a groundbreaking for a new North American head…
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Measurement technology has become a vital piece of the puzzle for hydrogen’s growth as a resource for energy transition. But where and how can flow measurement, such as Coriolis sensors, help the overall process of hydrogen development. Mark Butler is an application innovation director in the measurement solutions business unit at Emerson, and he j…
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In today’s industry, the trend is to move away from standalone PCs. Why? Many end-users in the process industries find benefits in modularization. Marc Seissler and Aaron Severa, both of Pepperl+Fuchs, recently talked to Control editor-in-chief Len Vermillion about industrial PC trends and process automation to provide some answers. Seissler is hea…
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Power systems for plant-level process control continue to evolve, particularly as the quest to create efficient and sustainable operations garners increased importance for industry. Technology is already addressing operators’ need for high-powered, flexible and fast-distributed control. Chris Smith, Director of EcoStruxure Power and Process, Indust…
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Hydrogen is a sustainable fuel solution that is quickly gaining traction in the global marketplace. Despite it being an efficient and sustainable energy source, hydrogen dispensing requires the utmost safety parameters to ensure risk are mitigated. That is especially true for one of green hydrogen’s primary potential uses – vehicles such as trucks …
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It’s been more than 10 years now since Marc Andreesen proclaimed that “software is eating the world.” To discuss the rise of software in the automation sector and other salient issues facing the industrial enterprise, Keith Larson is joined by Robin Saitz, chief marketing office for Rockwell Automation on this latest episode of Control Amplified: T…
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When faced with challenges, having a little help can make the biggest difference. In this episode of Control Amplified: The Process Automation Podcast, Keith Larson is joined by Skip Tierno, chairman, and Teresa Sebring, president, Measurement Control & Automation Association (MCAA), to learn how the association is assisting its members and partner…
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In November 2021, Compressor Controls Corporation (CCC) and Yokogawa Electric Corporation announced a partnership for a jointly developed integrated solution for process and turbomachinery control called CCC Inside. Just a couple of months ago, they released enhancements to their solution with additional function blocks. Historically, CCC is famous…
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In this special edition of Control Amplified: The Process Automation Podcast, we bring you an interview from the Remaking Industry podcast from Smart Industry magazine. In this guest episode, Smart Industry editor in chief Chris McNamara is joined by Paul Sereiko, director of marketing, FieldComm Group, to discuss the impacts of digitalization and …
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It’s been some three decades since the Purdue model first formalized the seven-layer pyramid for “computer-integrated manufacturing." While the model’s intent was primarily functional, form often follows function, and the intervening decades have left us with complex strata and siloes of isolated data that is difficult to integrate and contextualiz…
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The touch panel has a long and storied history in the industrial automation arena. To better understand the changing roles and capabilities of the not-so-humble touch panel in today's production environments, Keith Larson is joined by John Wozniak, product manager for digital automation projects with Wago. Read the transcript: https://controlglobal…
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Green hydrogen can decarbonize applications where renewable electrons simply can't go, but does bring with it some challenges, notably the very high pressures and low temperatures needed to contain it. To talk more about the challenges posed and opportunities presented by green hydrogen in transportation applications, Keith Larson is joined by Genn…
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While green hydrogen promises to play a significant role in the decarbonization of our energy infrastructure, it won't be as simple as throwing a switch. One key avenue for it is to leverage the existing natural gas distribution networks to deliver a blend of green hydrogen and traditional natural gas to the homes, buildings and industries that cur…
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The digital transformation of industry doesn't only apply to the real time control and optimization of industrial processes. It also applies the documentation, the supply chains, and context-specific workflows that support industrial assets across their entire lifespan. To better understand how, when it comes to industrial automation, digital techn…
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As the digital transformation of the process industries advances, innovative solutions are easing OEE pain points and making way for more flexible methods of applying OEE on an enterprise level. To learn more about how digital transformation is allowing manufacturers to extract new value from this tried and true metric, Keith Larson is joined by Jo…
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Today's current events have ratcheted up uncertainty among industrial enterprises around the world. One result has been an increased sense of urgency to implement digital transformation strategies at scale, including those advancing the realization of industrial autonomy. To provide a status report on our collective journey from Industrial Automati…
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