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Embark on a fascinating journey with Chris Czeczuga as he delves deep into the world of plastics. In this podcast, we'll uncover the multitude of benefits and drawbacks, dissect the intricate chemistry, and uncover the versatile applications of this ubiquitous material. Join us to gain a comprehensive understanding of the captivating realm of plastics. Chris is the President of Bozilla Corporation, a plastic injection molding engineering and optimization company. He has over 20 years of expe ...
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Mind to Manufacturing

PTI Engineered Plastics

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Welcome to the Mind to Manufacturing Podcast brought to you by PTI Engineered Plastics. In each episode we talk to a plastic injection molding industry expert about topics ranging from product development and ideation, to tooling, process validation, automation and more. We'll discuss trends in plastic injection molding and provide valuable insight into the plastics industry of the future. You can learn more about PTI Engineered Plastics by visiting teampti.com. Please subscribe to this show ...
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From trimming cycle times to optimizing the use of recycled materials, the ability to collect data and tweak production based on it offers molders many benefits, said representatives of injection molding machine makers — and molders are beginning to embrace Industry 4.0. In this episode of PMM Insight, Senior Reporter Karen Hanna shares what she le…
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Artificial intelligence can be hard to define, but it's coming to plastics processing. Doug Anger, engineering manager for training provider RJG Inc., says processors should look beyond the headlines and buzzwords and start viewing AI as another innovation to add to their toolboxes. Part quality, efficiency and profit margins can be improved by tec…
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When we think of the factory of the future, we often picture a fully automated facility with few workers. But manufacturing gurus are beginning to talk about Industry 5.0, a human-centric, sustainable and resilient approach, in which robots and humans do what they do best in tandem, rather than having machines replace people. PMM Editor Ron Shinn e…
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The recently concluded fourth round of UN talks on a global plastics treaty made some progress in narrowing down the issues still facing delegates, according to Stewart Harris, senior director for global plastics policy in the plastics division of the American Chemistry Council. But there is still crucial work to be done before the fifth and final …
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Processors who reject smart manufacturing technologies are putting their future at risk, says industry expert Alaa Elwany of Texas A&M. The government is mulling ways to help manufacturers unlock Industry 4.0 innovations, while surveys indicate growing interest among manufacturers. Senior reporter Bruce Geiselman looks at the state of smart manufac…
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A survey of more than 300 manufacturers found that 99 percent say they plan to increase spending in technology and Industry 4.0 in 2024. At the same time, the cost of sensors, hardware and computing services are coming down. In this episode of PMM Insight, Mo Abuali, digital director for manufacturing, retail and distribution at Wipfli LLP, told Ed…
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Auxiliary plastics processing equipment such as blenders, dryers and feeders can now collect and analyze data, make production adjustments on the fly, predict maintenance and more. These intelligent upgrades also help processors manage the lack of skilled labor in their plants. Senior reporter Bruce Geiselman spoke with representatives of several m…
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Private equity investors are having an impact on the plastics industry. The results are bigger, more sophisticated plastics companies with deeper pockets that are willing to invest in technology to accelerate growth. John Hart, managing director of P&M Corporate Finance, speaks with PMM Editor Ron Shinn about the trend.…
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Inflation, high interest rates and supply chain disruptions have created uncertainty throughout the economy, but whatever the short-term outlook, one constant is clear: Finding workers will remain a challenge. Senior reporter Karen Hanna looks at the employment outlook for the plastics industry in this episode of PMM Perspective.…
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Every recycler has horror stories about contaminated bales of recyclable materials, and knowing what's in a bale is essential to meet standards for recycled pellets or flake. Transparency in the marketplace would benefit everyone, but there are problems with the model that might actually discourage use of PCR, according to one industry expert. Edit…
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Plastics Machinery & Manufacturing recently conducted its fifth annual survey of machinery investment plans for the upcoming year. The results, and follow-up interviews with processors, equipment OEMs and plastics industry experts, make the case for "cautious optimism" in 2024. In this episode of PMM Perspective, we look into the crystal ball to se…
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Emissions that come from the manufacturing and transport of plastic parts can and should be controlled. When plastics processors commitment to greener practices, it benefits the environment, customers, workers and the business. Explore the use of digital technology to monitor processes, and sustainable energy sources. Hear more in this commentary f…
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How companies handle promotions and professional development can go a long way toward easing challenges they might otherwise face filling job openings. While employers might have once been able to rely on trade schools and a deep labor pool to fill roles ranging from entry-level to supervisory positions, human-resources (HR) experts say that’s no l…
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Wages and other costs for the new contract won by the United Auto Workers will trickle down to Tier 1, Tier 2 and Tier 3 auto suppliers, including plastics processors, according to industry analyst Laurie Harbour. The automotive supply chain was already vulnerable before the UAW strike because of COVID, labor shortages and lower automotive volumes.…
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From plant design to part quality, artificial intelligence offers manufacturers efficiency advantages. Jimmy Asher, managing director and Smart Factory CTO, Deloitte Consulting LLP, detailed the ways AI is applicable to the plastics industry in this article by Bruce Geiselman. Read more about AI:IMM makers integrate artificial intelligence to impro…
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What really happens when we use recycled plastics for injection molded parts? This question has sparked much debate, and in this enlightening episode, we take you on a journey through the life cycle of injection molding plastics. We'll expose the reasons behind the industry's mistrust of recycled materials, the quality inconsistencies, and the envi…
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Representatives from the American Chemistry Council discuss two issues of growing importance to plastics processors — extended producer responsibility programs, commonly referred to as EPR programs, and polyfluorinated substances, or PFAS. Tim Shestek, senior director for state affairs in the Western Region, and Robert Simon, vice president for Che…
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Plastics processors are facing challenges in their workforces as experienced operators retire and new employees need to level up their skills. Senior Staff Reporter Karen Hanna details the efforts of OEMs, training programs and companies to educate their staffs and prepare them for the future. Read more from our package, on how training can be tail…
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Every plastics processor should take the threat of cybercrime seriously. Senior Staff Reporter Bruce Geiselman details steps you can take to make sure your data is safe, your employees are aware and your company has a plan if the worst happens. Read more stories from our report, about cyber insurance and about ransomware.…
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Consultants, company leaders and employees tout lean manufacturing as an approach that empowers employees while helping companies run more productively. Senior Staff Reporter Karen Hanna relates how two processors, Comco and Mercury Plastics, have improved their operations. Read more from our series on lean manufacturing here.…
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In this episode we get into the actual manufacturing process and discuss scientific molding with our guest, Kyle Staffhorst. Named by Plastics News as a "Rising Star" within the plastics industry, Kyle is a process engineer trainee at PTI. Using the scientific injection molding (SIM) workbook as a guide, a series of mold, machine, and material test…
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In this episode we continue our discussion regarding the tool build with our guest Chris Behring, tooling operations manager at PTI. Tool construction is the primary focus here, and as Chris points out, the sooner you can define the project, in terms of quantity of parts needed and materials being used, the better.…
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In this episode we discuss elements of the tool build with Chris Behring, tooling operations manager at PTI. During our discussion, we touch on subjects such as prototype tooling versus bridge tooling, and what to consider when determining the material used for a mold to ensure that it provides a custom fit for your program.…
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From uniform wall thickness to gate location to applying proper draft to your part model, many details are important when designing a plastic part. In this episode of the Mind to Manufacturing podcast, we talk with PTI's Lead Program Manager, Jonathan Cottrell, about the main aspects a designer should consider when developing a part that will be in…
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Welcome to the Mind to Manufacturing podcast, brought to you by PTI Engineered Plastics, an industry leader in custom plastic injection molding. My name is Kelley Riley, and I’ll be hosting the show. Each month we’ll be releasing a new episode where we talk to an industry expert about topics ranging from product development and ideation, to tooling…
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