Packaging Etcetera podcast

42:51

Send us a text From lab technician to "Banding Queen," Patty Wexler's journey as a packaging pioneer breaks barriers and reshapes sustainability in the industry. After joining her father's fledgling packaging supply company in 1978, Patty transformed Wexler Packaging Products into a specialized powerhouse by focusing exclusively on paper banding technology—a decision that would prove visionary as sustainability concerns grew decades later. Wexler's pivotal moment came in 2007 when she trademarked "Go Green with Banding" in response to Walmart's vendor packaging reduction initiative. The business case was compelling: paper bands cost pennies compared to traditional packaging while dramatically improving efficiency. Retailers reported shelves could be stocked up to 80% faster with banded products versus shrink-wrapped alternatives. Additionally, eliminating plastic and sharp cutting tools created safer working environments for retail staff. European sustainability regulations further accelerated adoption of Wexler's solutions, particularly in the UK where strict plastic limitations drove innovation. The company developed fully recyclable paper bands using starch-based adhesives that require no poly coating, allowing companies to maintain strong branding while meeting environmental requirements. The COVID pandemic and e-commerce boom created unexpected opportunities, with major retailers adopting Wexler's systems to efficiently prepare online orders. Today, the company's banding solutions span diverse applications from bundling medical supplies to securing produce without traditional packaging. Throughout her 50+ year career, Patty navigated the challenges of being a woman in a male-dominated field, earning recognition as a packaging pioneer and recent induction into the Packaging Hall of Fame. Her leadership focuses on creating growth opportunities for team members and supporting the next generation through scholarships for women in packaging. Ready to explore how sustainable banding could transform your packaging strategy? Visit the Wexler website to learn how small changes can deliver significant environmental and financial benefits. https://wexlerpackaging.com/ https://www.precisionengsolutions.com/…

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From Georgia to Jersey: The Professor Who Made Plastic Structural 45:16

27 days ago45:16

45:16

Send us a text The story of materials science innovation rarely makes headline news, yet it's responsible for transformative changes in how we package products, build infrastructure, and handle waste. Dr. Tom Nosker, a National Academy of Inventors Fellow and materials science pioneer, shares his remarkable journey from Georgia mechanic to ground-breaking Rutgers researcher whose work has generated an estimated million jobs in recycling. Dr. Nosker's career began with a practical observation at a Volkswagen dealership – mechanics suffered debilitating physical issues by their 40s, with none reaching 50 without significant problems. This insight led him to engineering school and eventually to developing revolutionary technologies in plastic recycling and composite materials. His structural plastic lumber innovations have created railway bridges sturdy enough to support military tanks, while his recent work with graphene composites promises to transform packaging with superior barrier properties. What makes Dr. Nosker's work particularly significant is how it combines environmental sustainability with practical application. His plastic recycling technologies don't just reduce waste – they create materials superior to traditional options. The graphene composites he's developing can match aircraft aluminum for strength while providing exceptional gas barrier properties in packaging applications. Though the resulting bottles would be black rather than clear, they represent a potential breakthrough for pharmaceuticals and beverages requiring enhanced protection. Beyond his technical insights, Dr. Nosker provides fascinating context about materials science evolution, including how the U.S. shifted from oil to natural gas for plastics production, and Thomas Gold's controversial "Deep Hot Biosphere" theory about hydrocarbon formation. As he looks toward retirement, his legacy of innovation continues expanding through global licensing agreements generating millions in sales annually. Ready to discover how materials science shapes our packaging world? Listen now to gain insights from one of the field's most influential innovators. https://www.precisionengsolutions.com/…

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Beyond Manifesting: Real Strategies for Getting Unstuck with Life Coach Bridget Meadows 47:52

5 weeks ago47:52

47:52

Send us a text Bridget Meadows shares her journey from a 20-year career in packaging-adjacent roles to becoming a life coach who helps technical professionals get unstuck and create practical, strategic plans for change. Through her own experience of corporate burnout and personal tragedy, she discovered a passion for helping others reconnect with their values and make seemingly impossible changes possible. • Using project management and risk assessment principles in life coaching • How to overcome feeling stuck when professional success doesn't bring satisfaction • The power of shifting from "what if" (fear-based) thinking to "even if" (possibility) thinking • Breaking down overwhelming problems into manageable parts • Creating contingency plans that make big life changes feel less risky • Working with skeptical clients from STEM backgrounds who need practical approaches • How to recognize when your career path no longer aligns with your core values If you're feeling stuck and would like to work with Bridget, you can find her on LinkedIn and Instagram as Bridget Meadows Coaching or visit her bio site to book a free discovery call or a decision session. http://bio.site/bridgetmeadowscoaching https:www.instagram.com/bridgetmeadowscoaching https://www.linkedin.com/in/bridget-archibald-meadows/…

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Behind the Pharmacy Shelf: The Unseen World of Packaging Automation with Leo Frias 46:31

6 weeks ago46:31

46:31

Send us a text Take a fascinating journey behind the scenes of pharmaceutical packaging with Leo Frias, Sales Manager at Fariba Pack, as he pulls back the curtain on the invisible world of automation that brings medications safely to pharmacy shelves nationwide. When you grab that prescription from your local Walgreens or CVS, you're holding the end result of an extraordinarily complex manufacturing and packaging process. "The average person doesn't think twice about the world of automation that happens behind that final product," Leo explains, revealing how each bottle, blister pack, or carton requires multiple verification systems, precise machinery, and rigorous quality control before reaching consumers. Leo shares the remarkable story of his unexpected entry into the packaging industry eleven years ago when his Italian neighbor (now colleague and friend) invited him to join a company representing over a century of combined engineering experience. Despite lacking a technical background, Leo embraced the challenge of learning the intricate world of pharmaceutical packaging automation—proving that diverse career paths can flourish in this specialized field. The conversation explores cutting-edge projects including high-speed suppository production lines running at 22,000 units per hour and advanced packaging systems for vaccine manufacturers. We discuss how artificial intelligence is transforming the industry through deep learning algorithms and remote troubleshooting capabilities, while still maintaining the crucial human element that ensures quality and safety. Beyond the technical aspects, Leo reveals how the industry thrives on personal connections formed at major trade shows like Interphex and Pack Expo, often strengthened through shared passions for food, fine spirits, and cigars. These relationships form the foundation of successful business partnerships that drive innovation throughout the packaging world. Listen now to gain a new appreciation for the remarkable journey every pharmaceutical product takes before reaching your medicine cabinet. You'll never look at a simple prescription bottle the same way again! FARIBA PACK Packaging Solutions https://www.precisionengsolutions.com/…

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Rethinking Packaging: The Fiber Revolution with Guido Schmitz 33:49

8 weeks ago33:49

33:49

Send us a text Are plastic packaging’s days numbered? In this compelling episode, we explore the innovative world of fiber-molded packaging with industry expert Guido Schmitz. As the conversation unfolds, we dive into Guido’s impressive journey from a traditional packaging background to leading the charge in sustainable solutions. Discover how his work at Parpax is pushing the boundaries of what’s possible in reducing plastic usage through fiber-based materials. Throughout our discussion, we shed light on the critical role sustainability plays in the packaging industry today. Guido shares insights regarding the urgency for change and the responsibility that lays not just with manufacturers but also consumers. By choosing eco-friendly alternatives, consumers can significantly influence corporate strategies towards more sustainable practices. We also discuss the importance of patents in innovation within the fiber-molded packaging sector and the exploration of compostable materials that break down naturally without leaving harmful residues. Listeners will walk away with a richer understanding of how fiber technology can provide both functional and environmental benefits, ultimately reshaping consumer perceptions of packaging and its implications on our planet. Join us as we engage in a thought-provoking dialogue on sustainability, innovation, and the potential of fiber-molded packaging to lead the way toward a greener future. Make sure to tune in, share, and leave a review to support our mission of spreading eco-conscious knowledge! https://www.papacks.com/en/ https://www.precisionengsolutions.com/…

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Packaging Connections and Career Insights with Christin Cupo 48:01

10 weeks ago48:01

48:01

Send us a text Ever wonder how a career in fashion could lead to a significant role in packaging? Meet Christen Cupo, the newly elected president of the New Jersey Packaging Executives Club for 2025, as she recounts her fascinating transition from fashion to becoming a pivotal figure in the packaging industry. Christen shares her career journey insights, the influence of mentors like Lori Tirelli and Rick Todd, and the transformative potential of networking. From her early days as an expediter to her current leadership position, Christen's story is a testament to how strategic relationships can accelerate career growth in unexpected ways. Our conversation uncovers the serendipitous networking moments that can turn chance encounters into solid business connections. Whether it's sharing an Uber ride or attending NJPEC events, Christen and I explore the vibrant networking culture within the club and its impact on professional development. We celebrate NJPEC's impressive educational contributions, particularly the scholarships that are nearing a million dollars awarded. The dedication of NJPEC's members shines through, highlighting the club's ongoing success and the enthusiastic anticipation for events like the annual golf outing. Beyond the professional realm, Christen and I dive into personal passions, from baking sourdough bread to exploring bucket list travel destinations. We share the joys and challenges of mastering a sourdough starter and the rewarding experience of sharing homemade bread with friends. Our conversation also veers into travel dreams, with Iceland's Northern Lights sparking our adventurous spirits. By blending professional insights with personal passions, this episode showcases how enriching life can be when we pursue both career ambitions and personal joys. https://njpec.com/ https://www.precisionengsolutions.com/…

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From Free Pizza to Packaging Passion: A Journey in Engineering and Life 37:24

11 weeks ago37:24